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MONTDOR ENGINEERING

• An engineering company specialized in design and manufacturing
of production lines and customized machinery.

• A team of engineers and technicians having a specific expertise
in (running) web materials field.

• A reactivity in research and implementation
of optimized solutions.

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We support our customers for the development and optimization of their manufacturing, transformation and packaging process.

OUR EXPERTISE

  • Technical studies on request
  • Process Development and optimization
  • Mechanical engineering
  • Electro-technical engineering
  • Automation and supervision
  • Measurement devices for quality controls
  • Data processing and analysis

FIELDS

  • Technical fabrics
  • Non woven and foam
  • Vinyl and flooring
  • Composite materials
  • Painting lines

OUR METHODS

  • Process study and customer needs analysis
  • Proposal of technical solutions
  • Electrical et mechanical design
  • Software development of controllers and touch panels
  • Assembly and installation
  • Commissioning and process optimization

OUR TECHNICAL ASSISTANCE SERVICES

  • Process feasibility and ergonomic testing on prototypes
  • Mechanical, electrical and automation studies
  • Sizing validation by computational calculation
  • Process research and development
  • Machinery design, manufacturing and installation
  • Sub assembly and production tools design
  • Electrical cabinets design and manufacturing
  • Upgrade to norms
  • Factory maintenance

MACHINERY FOR PROCESS AND TRANSFORMATION UP TO 5M WIDTH

PROCESS CORE

BONDING & LAMINATION

  • Multi layers assembly

CALANDERING

  • Thermoforming: embossing and debossing

COATING & IMPREGNATION

  • All type of coatings: nozzle, screen roll, kiss coating, racle
  • Acrylic
  • Silicone
  • Hot melt
  • Impregnation bath
  • Transfer printing

DRYING AND POLYMERIZATION

  • Hot air furnace
  • Electric or gas infra red panels
  • Heating and cooling cylinders with large diameters
  • Heating belts
  • Heating plate
  • Cooling
  • Accurate regulation of heating and cooling cycles

LINE ACCESSORIES

UNWINDING MACHINES

  • Reels permutation for nonstop production (barrel or twin post with lift arm)
  • Optimum tension management
  • Automatic non stop splicing : sewing conveyor or thermal bonding
  • Automatic management of empty rolls
  • Web guiding

ACCUMULATORS

  • 3 to 80 m accumulation length
    on standard line
  • Traction cylinder for an optimized tension management through the process

SPREADING

  • Curved rolls
  • Width expander rolls
  • Screw rollers

TENSION MANAGEMENT
COMPENSATOR

CUTTING UNITS

  • Shearing
  • Friction
  • Ultrasonic knifes
  • Logitudinal: width adjustment and web division
  • Transversal: full width cutter or blade travelling

WIDING MACHINE

  • Reels permutation for nonstop production (barrel or twin post with lift arm)
  • Optimum tension management
  • Tangential contact wider
  • Axial winding
  • Compacting systems by pressure roll
  • Web guiding

MEASUREMENT UNIT

  • Thickness, weight and moisture measurement, 3D profilometry
  • Production data management
  • Process optimization
  • Continuous process regulation
  • Supervision and production monitoring

INSPECTION MACHINE

PACKAGING

  • Filming
  • Traverse winding
  • Palletization

GET IN TOUCH

+33 04 72 08 33 21

www.montdorengineering.fr

438 Rue des Jonchères | BP 40006 | 69730 GENAY